ACL develop controls architectures that give security and productivity with future-proof data availability. We understand the challenges of Industry 4.0 systems and aim to exceed customer expectations.
We work alongside your mechanical, process and IT teams from the earliest stage, so the controls design is right first time — secure, productive and ready to share the data your business needs.
Security and productivity designed in from day one
Future-proof data availability
Practical modernisation that is easy to manage
What's included
Capabilities
Systems Architecture Design
Network, PLC and SCADA topologies that scale with your operation.
Downtime & OEE Studies
Measure availability, performance and quality to target real losses.
Power Saving Studies
Identify where controls changes can cut energy consumption.
System Feasibility Studies
Assess technical and commercial viability before you commit.
FMEA
Failure mode and effect analysis to design out risk.
Safety System Requirements
Define the safety functions your machinery needs.
Digital Twin & Offline Commissioning
Prove control logic virtually before site.
Obsolescence Planning
Roadmaps that keep legacy systems supported and secure.
Bottleneck Analysis
Find and remove the constraints that limit throughput.
Our approach
How we deliver
01
Discover
Site review & stakeholder workshops
02
Analyse
Data, OEE & feasibility studies
03
Design
Architecture & specification
04
Validate
Digital twin & review
05
Handover
Roadmap & documentation
FAQ
Common questions
What is simultaneous engineering?
It means developing the controls design in parallel with the mechanical and process design rather than afterwards — reducing rework, shortening programmes and getting better results first time.
Can you work with our existing control systems?
Yes. Many projects start with a legacy estate. We assess what you have, plan obsolescence and design a practical path to modern, data-ready systems.
How does a digital twin reduce risk?
A digital twin lets control system updates be tested and validated offline, before on-site commissioning — reducing downtime and risk during installation.