HomeServicesCommercial & Simultaneous Engineering
Commercial & Simultaneous Engineering

Commercial & Simultaneous Engineering

ACL develop controls architectures that give security and productivity with future-proof data availability. We understand the challenges of Industry 4.0 systems and aim to exceed customer expectations.

All services
MES / CLOUD SCADA PLC 01 PLC 02 PLC 03
Overview

Architectures built for Industry 4.0

We work alongside your mechanical, process and IT teams from the earliest stage, so the controls design is right first time — secure, productive and ready to share the data your business needs.

  • Security and productivity designed in from day one
  • Future-proof data availability
  • Practical modernisation that is easy to manage
What's included

Capabilities

Systems Architecture Design

Network, PLC and SCADA topologies that scale with your operation.

Downtime & OEE Studies

Measure availability, performance and quality to target real losses.

Power Saving Studies

Identify where controls changes can cut energy consumption.

System Feasibility Studies

Assess technical and commercial viability before you commit.

FMEA

Failure mode and effect analysis to design out risk.

Safety System Requirements

Define the safety functions your machinery needs.

Digital Twin & Offline Commissioning

Prove control logic virtually before site.

Obsolescence Planning

Roadmaps that keep legacy systems supported and secure.

Bottleneck Analysis

Find and remove the constraints that limit throughput.

Our approach

How we deliver

01

Discover

Site review & stakeholder workshops

02

Analyse

Data, OEE & feasibility studies

03

Design

Architecture & specification

04

Validate

Digital twin & review

05

Handover

Roadmap & documentation

FAQ

Common questions

What is simultaneous engineering?
It means developing the controls design in parallel with the mechanical and process design rather than afterwards — reducing rework, shortening programmes and getting better results first time.
Can you work with our existing control systems?
Yes. Many projects start with a legacy estate. We assess what you have, plan obsolescence and design a practical path to modern, data-ready systems.
How does a digital twin reduce risk?
A digital twin lets control system updates be tested and validated offline, before on-site commissioning — reducing downtime and risk during installation.
Let's talk

Ready to future-proof your controls systems?

From specification and architecture to virtual commissioning and site support — speak to an engineer today.

enquiries@acl-gb.com