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What we do

Controls expertise across the full lifecycle

Architecture, development, testing and project management — delivered by engineers with over 20 years of automation experience.

Systems ArchitecturePLC & HMIDigital TwinVirtual CommissioningOEE StudiesData AcquisitionMES IntegrationWMSFMEAObsolescence PlanningBottleneck AnalysisIndustry 4.0Systems ArchitecturePLC & HMIDigital TwinVirtual CommissioningOEE StudiesData AcquisitionMES IntegrationWMSFMEAObsolescence PlanningBottleneck AnalysisIndustry 4.0
MES / CLOUD SCADA PLC 01 PLC 02 PLC 03
Service

Commercial & Simultaneous Engineering

Controls architectures that give security and productivity with future-proof data availability.

  • Systems architecture design
  • Downtime & OEE studies
  • Power saving studies
  • Digital twin & offline commissioning
  • Obsolescence planning
  • Bottleneck analysis
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FUNCTION_BLOCK FB_Conveyor IF Sensor.Detected THEN Motor.Run := TRUE; END_IF ✓ UnitTest_Conveyor ....... PASS ✓ VirtualCommission ....... PASS
Service

Controls System Development & Test

Simulation-led programming with unit and integrated testing at every stage.

  • PLC & HMI code development
  • Equipment interface development
  • MES & WMS shop-floor implementation
  • Data acquisition & performance reporting
  • Virtual & site commissioning
  • Service & after-sales support
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PlanFeasibilityFMECAInstallHandover ● On schedule
Service

Controls Project Management

Detailed planning and validation for on-time, quality implementation.

  • Project lifecycle planning
  • Site installation management
  • System feasibility studies
  • FMECA — failure mode, effect & cause analysis
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Specialisms

Where we add extra value

Specification Development

Clear, enforceable controls specifications that set every supplier up for success.

Data Acquisition

Targeted KPIs captured reliably and securely from the shop floor.

Simulation Techniques

Device simulation and digital twins that prove software before site.

Secure Architectures

ISO 27001-backed approach to OT security and data handling.

Continuous Improvement

Bottleneck and OEE insight that keeps performance rising.

Industry 4.0 Readiness

Practical modernisation that's easy to manage day to day.

Let's talk

Ready to future-proof your controls systems?

From specification and architecture to virtual commissioning and site support — speak to an engineer today.

enquiries@acl-gb.com